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LB Forced-Action Asphalt Mixing Plant

LB Forced-Action Asphalt Mixing Plant Cold Aggregate Supply System: ① Hopper capacity and number of hoppers can be custom-designed to meet specific customer requirements; ② The hoppers are designed in a modular, split configuration, which effectively reduces transport dimensions while ensuring adequate hopper volume; ③ A seamless circular belt is used, offering reliable performance and long service life; the belt conveyor is equipped with a flat belt and guard plates, facilitating maintenance and replacement; ④ Siemens variable-frequency motors are employed, enabling stepless speed regulation, precise control, and reduced energy consumption.


Product Description

Product Features of the LB Forced-Action Asphalt Mixing Plant

1. The sophisticated modular design and monolithic steel structural foundation ensure a more rational layout, making disassembly, transportation, and installation faster and more convenient.

2. Skirt-type feeding belt, ensuring smoother and more reliable material supply.

3. A specially designed drying drum liner and advanced, independently developed combustion heating technology enhance efficiency and reduce energy consumption.

4. The plate-chain design for lifting hot aggregates and fines enhances the service life of the elevator.

5. The asphalt mixing plant features a high-rise hot aggregate bin design, which increases the storage capacity for hot aggregates, eliminates the need to wait for material supply, and boosts production output.

6. Utilizes state-of-the-art pulse-jet baghouse dust-collection technology, achieving flue-gas particulate emissions of less than 20 mg/Nm³, thereby meeting stringent international environmental protection standards.

7. Fully automatic/manual control system with built-in fault self-diagnosis and feedback functionality, offering simple operation and high stability.

8. Optimized design, coupled with high-efficiency hardened-tooth-surface gear reducers, delivers excellent energy-saving performance.

9. Key components are sourced from international manufacturers, including Siemens motors and electrical components, EBICO burners, and METTLER TOLEDO weighing sensors from Switzerland, which help reduce equipment failure rates and extend service life.

10. The product has obtained EU CE certification and Russian GOST certification, fully meeting the quality, energy-efficiency, and low-emission requirements of the European and American markets.

  

LB Series Configuration and Parameters

Project/Model LB500LB800LB1000LB1200LB1500LB2000LB3000LB4000LB5000
Rated Capacity (tons/hour) 40t/h64t/h80t/h96t/h120t/h160t/h240t/h320t/h400t/h
Moisture content Less than 5%
Dryer drum dimensions (m) 1.2x5.21.2x5.21.5x6.651.6x7.81.8X7.92.2X92.55X102.8X11.63X12
Drying drum capacity 65t/h65t/h80t/h100t/h120t/h160t/h240t/h320t/h400t/h
Burner Dual-fuel: diesel/diesel heavy oil; pulverized coal; gas; dual-fuel: oil/gas (customer’s choice)
Maximum burner output 300kg/h450kg/h550kg/h750kg/h1000kg/h1250kg/h1700kg/h2250kg/h2800kg/h
Dust removal system Primary cyclone/gravity dust collector + secondary baghouse dust collector
Baghouse dust collection filtration area (㎡) 25638444862489612001400
Hot Material Elevator Plate-chain lift
Maximum capacity of the hot material elevator 70t/h70t/h90t/h105t/h125t/h175t/h260t/h360t/h420t/h
Maximum capacity of the vibrating screen 70t/h70t/h90t/h105t/h125t/h175t/h260t/h360t/h420t/h
Mixer (twin-horizontal-shaft forced type) 500 kg per batch 800 kg per batch 1000 kg/batch 1200 kg/batch 1500 kg/batch 2000 kg/batch 3,000 kg per batch 4,000 kg per batch 5,000 kg per batch
Mixing tank transmission type Dual-reduction motor drive (gear synchronization)
Powder Feeding System Bucket elevator
Maximum capacity of the powder elevator 20t/h40t/h50t/h
Weighing accuracy Aggregates: ±0.5% Powder materials: ±0.25% Asphalt: ±0.25%
Asphalt Supply System Electric rapid-heating / thermal oil heating (coal-fired, oil-fired, or gas-fired options available)
Fuel Supply System Optional: coal-fired / oil-fired / gas-fired
Total machine power (approx. kW)
Does not include whole-machine environmental protection configuration
190kw202kw250kw270kw340kw500kw650kw810kw920kw

Classic Case Studies

Related Products

JNW Energy-Saving King Asphalt Mixing Plant

1. The hot-material bins feature an intelligent, patented structure that accurately displays the material level in each bin and automatically controls the supply of cold materials, thereby eliminating overflow of hot aggregates and reducing energy losses. 2. The application of this patented intelligent hot-material-bin technology resolves the drawback of lengthy cumulative weighing times associated with conventional hot aggregates, significantly shortening the batch cycle and substantially increasing production output. 3. The implementation of this patented intelligent hot-material-bin technology enables automatic, seamless integration between the stock levels of hot aggregates and the cold aggregate gradation, ensuring a smooth and efficient hot-aggregate metering process. 4. Aggregate metering employs small-door, low-flow, and decremental weighing techniques, effectively eliminating “fly-off” during weighing and achieving dynamic metering accuracy for hot aggregates within 1% (the national standard is 2.5%).

ELB Environmentally Friendly Asphalt Mixing Plant

The ELB series asphalt mixing plants are designed based on the LB series, inheriting the LB’s advantages while enhancing low-emission performance and delivering greater stability and reliability. The ELB series features low noise levels and minimal pollutant emissions, making it suitable for road construction projects of all scales and specifications—and ideal for use in urban areas or their immediate suburbs.

LB Forced-Action Asphalt Mixing Plant

LB Forced-Action Asphalt Mixing Plant Cold Aggregate Supply System: ① Hopper capacity and number of hoppers can be custom-designed to meet specific customer requirements; ② The hoppers are designed in a modular, split configuration, which effectively reduces transport dimensions while ensuring adequate hopper volume; ③ A seamless circular belt is used, offering reliable performance and long service life; the belt conveyor is equipped with a flat belt and guard plates, facilitating maintenance and replacement; ④ Siemens variable-frequency motors are employed, enabling stepless speed regulation, precise control, and reduced energy consumption.

YLB Mobile Asphalt Mixing Plant

1. Modular design: key modules are equipped with trailers and chassis, enabling rapid relocation and installation. 2. High-precision screening, accurate metering, and batch mixing ensure high-quality finished asphalt. 3. Optimized design of the drying drum and mixing drum delivers excellent equipment performance; critical components are made from wear-resistant materials for extended service life. 4. Streamlined design with a small footprint. 5. PLC system for automated control and user-friendly operation. 6. Each module is equipped with its own independent electrical distribution cabinet, and all cables are pre-routed at the factory for convenient and reliable installation.

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