Integrated JNWR Energy Saving Master Asphalt Mixing Plant
2. Hot aggregate bin adopts intelligent patent structure to display aggregate stock in each hot aggregate bin in quantized way accurately, control cold aggregate supply automatically, eliminate spill of hot aggregate and reduce energy loss.
3. After several tests and modifications, designers and the technical research and development department integrate regeneration equipment into production procedure of asphalt mixing building perfectly. The equipment is improved on the basis of tradition conventional originally generative + regenerative absorption tower structure and realizes integrated originally generative and regenerative design. The regenerative equipment is not simple adding equipment.
4. Hot aggregate recycling separates old asphalt and aggregate in RAP in physical way effectively to realize grading management of RAP accurately, lower false particle size and RAP variability greatly, solve and improve key issues restricting RAP mixing amount and performance effectively and improve asphalt recycling efficiency by 40%.
Characteristics of Integrated JNWR Energy Saving Master Asphalt Mixing Plant
1. With several independently researched and developed technologies, the integrated energy saving master machine has obvious improvement in terms of weighing accuracy, production efficiency, fuel saving, dust control, waste gas emission and work stability. It is applicable for road engineering with special requirements for finished asphalt quality and environmental protection.
2. Hot aggregate bin adopts intelligent patent structure to display aggregate stock in each hot aggregate bin in quantized way accurately, control cold aggregate supply automatically, eliminate spill of hot aggregate and reduce energy loss.
3. After several tests and modifications, designers and the technical research and development department integrate regeneration equipment into production procedure of asphalt mixing building perfectly. The equipment is improved on the basis of tradition conventional originally generative + regenerative absorption tower structure and realizes integrated originally generative and regenerative design. The regenerative equipment is not simple adding equipment.
4. Hot aggregate recycling separates old asphalt and aggregate in RAP in physical way effectively to realize grading management of RAP accurately, lower false particle size and RAP variability greatly, solve and improve key issues restricting RAP mixing amount and performance effectively and improve asphalt recycling efficiency by 40%.
5. The equipment mixing system is placed under the regenerative weighing scale to avoid aggregate bonding and clogging issues (originally generative aggregate slides into the main mixing engine through the chute) from adopting regenerative chute and belt conveyer. The integrated regenerative and originally generative design optimizes configuration plan of the dust collection system and the main mixing engine and improves production efficiency of the entire equipment greatly.
6. The entire machine has pre-mixing switching device with independent patent technology to select switching as per production demand at any time. While guaranteeing heating temperature of regenerative aggregate, the mature and reliable regenerative heating technology prevents occurrence of aggregate adhesion effectively. Featuring energy saving and environmental protection, it has obvious economic and social benefits.
7. Environmental protection measures:
- Closed structure for mixing tower, dust collector and unloading channel
- Collection and centralized treatment of fume from production
- Central dust collector for daily cleaning is set in the mixing tower
- Aggregate supply adopts stereoscopic closed bin type or trench type
- The belt conveyer is equipped with a dust cover and a negative pressure dust collector
Technical Datasheet of Integrated JNWR Energy Saving Master Asphalt Mixing Plant
| Item/Model | JNW2000 | JNW3000 | JNW4000 | JNW5000 | ||
| Rated capacity (t/h | 160t/h~180t/h | 240t/h~260t/h | 320t/h~360t/h | 400t/h~460t/h | ||
| Water content | <5% | |||||
| Drying drum size (m) | 2.2X9 | 2.55X10 | 2.8X11.6 | 3X12 | ||
| Drying drum capacity | 180t/h | 260t/h | 360t/h | 460t/h | ||
| Burner | Diesel/diesel-heavy oil purpose/pulverized coal/gas/fuel-gas purpose (optional for clients) | |||||
| Maximum burning capacity of burner | 1250kg/h | 1700kg/h | 2250kg/h | 2800kg/h | ||
| Dust collection system | Level I cyclone/gravity dust collector + Level II bag dust collector | |||||
| Filtering area of bag dust collector (m2) | 624 | 1008 | 1200 | 1400 | ||
| Hot aggregate hoister | Board chain hoisting | |||||
| Maximum capacity of hot aggregate hoister | 180t/h | 260t/h | 360t/h | 460t/h | ||
| Maximum capacity of vibrating screen | 180t/h | 260t/h | 360t/h | 460t/h | ||
| Mixer (dual-horizontal shaft batch type) | 2000 kg/batch | 3000 kg/batch | 4000 kg/batch | 5000 kg/batch | ||
| Mixing drum drive | Driven by dual-gear-motor (gear synchronization) | |||||
| Filler supply system | Bucket hoisting | |||||
| Maximum capacity of filler hoister | 40t/h | 50t/h | ||||
| Weighing accuracy | Aggregate: ±0.5% filler: ±0.25% Bitumen: ±0.25% | |||||
| Bitumen supply system | Instantaneous electric heating/Heat transfer oil heating type (optional coal/fuel/gas) | |||||
| Fuel supply system | Optional coal/fuel/gas | |||||
| Overall power (about Kw) Exclude overall environmental protection configuration |
500kw | 650kw | 810kw | 920kw | ||
| Regeneration part parameter table RAP | ||||||
| Drying drum | ||||||
| Drying cylinder model | RGT80 | RGR80 | RGT120 | RGT120 | RGT160 | RGT160 |
| Diameter(m) | 2.25 | 2.5 | ||||
| length(m) | 8 | 10 | 12 | |||
| Burner(Drying drum) | ||||||
| Burner power(MW) | 9.8 | 14.8 | 19.7 | |||
| Combustion chamber diameter * length | Φ1.8*4.2 | Φ2*4.2 | ||||
| Regeneration temporary storage capacity (T) | 10 | |||||
| Regenerative mixing tank | Customer can customize | |||||
| Regenerative mixing tank capacity(KG) | 1000 | 1500 | 2000 | |||
| Waste gas treatment method | ||||||
| Recycled material into the mixing tank | Into the primary drum secondary combustion | |||||
| Maximum single machine power(Kw) | 110 | 160 | 160 | 185 | 185 | 200 |
Classic solution case
Get a Free Quote
Nanyang Liaoyuan Road Constuction Machinery Co., Ltd.
Tel:+86-17337715999
After-sales:+86 173 3771 5999
Add:No. 6, Yinhai Road, Longsheng Industrial Park, Wolong District, Nanyang City, Henan Province
All rights reserved:Nanyang Liaoyuan Road Construction Machinery Co., Ltd 豫ICP备2021024225号-1 www.300.cn

中文版
ENGLISH
русский